JIANDA LAMINATION MACHINE INTRODUCTION——-MODEL A
POSTED BY: JIANDA
JULY 2, 2019
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Model A Type Extrusion Laminating Machine,Market also calls as Generation 1 model. Have feature of Mechanical Speed 150M/Min, Coating Speed 80-120M/Min, Economic etc…Mainly used for Nonwoven Lamination and Compounding, Woven Lamination and Compounding, Baby Game Pad making, Low request Paper Coating etc…
Machine Component:
1. Single Screw Extruder (Manual Filter)
2. Filter and Connector(Connector with Static Mixer)
3. T-Die(Lamination Grade Path Design, Inner Blocking)
4. Extruder vehicle(Wheel Front& Back, Need to be bolted to ground for locking)
5. Extruder and T-Die Heating Control Box(Digital Temperature Control,Low Variation Automatic Control)
6. Main Unwinder (Double Station Ground Type, based on material can choose Automatic Tension and Automatic EPC etc…)
7. Minor Unwinder (Double Station Turrent Type, Automatic Tension, location close to T-Die, use for Second Film Base material feeding and compounding)
8. Compounding Machine(Big Chill Roller-Mirror Surface, Silicon Roller, Back Press roller, Air Pressing)
9. Trimming(trimming+ wastage blowing)
10. Winder(Double Station Automatic Changing & Cutting by Flying Blade.)
11. Electrical Control(Control by Converter,Drive by Motor)
Base Material:Nonwoven、Paper、Woven、Foam etc…
Compounding material: BOPP Film,Aluminum Foil,paper etc…
Coating material:PP、PE etc…
Coating Thickness:10-100 g/㎡
Coating Size(Max):1200/1600/1900mm
Laminating Machine Producing Logic:
Plastic Granula go through Extruder, get heated-Melted-Extruded into Static Mixer for further Pressure increasing and melting and mixing, into T-Die and extruding out. Inner block T-Die allows you to adjust the coating width without machine stop and coating variation.
Main Unwinder Feeding, go through open roller and directly into compounding. (If base material is paper, need to go through corona as well.)
Minor Unwinder feeding, go through open roller and directly into compounding.
Two Base Material enter Compounding Unit, stick to each other by middle extrusion material. Get cooled down by Chill Roller, and into trimming device and then winder.
Winder has Automatic Tension Control before winding, two high precise air valves for air shaft pressure pressing on Winding Roller to make sure winding even. Automatic Changing by Air Drive Flying Blade.
Normally, Unwinder Roll Changing and Winder Roll Changing are at same time. So, each connector part is at the end of each roll.
Other Optional Function Modules:
1. Corona Treater(For paper Coating or Harder Compounding)
2. Material Saving Zone(For EPE Foam Coating)
3. Turn Bar(For Woven Sack Double Side Coating& Compounding in One T-Die)
4. Extra Unwinder(According to Processing requirement)
5. PLCHMI Control(Suggest for Paper Coating, to achieve linkage thickness control and inner loop tension control.)
6. Other Modules, please contact us for your special customization.
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